OK so I had a bit of a cleanup in my shed and decided it was time to get cracking on my Winner EM. I tackled the burnt out 'Lock Relay' today. From memory this relay is energised all the time whenever there is a game playing so it does a pretty long duty cycle.
Here is the relay as I got the game:
I dismantled the relay and removed what was left of the coil - it was a molten mess. Not having a new coil I decided to make my own after the success of the bell coil and motor that I had previously made. Took some accurate measurements from another coil in the machine and drew up some parts:
Then I cut the parts from a 1mm sheet of hobby 3 ply (available at hobby shops)
Rolled a piece of light card and superglued the thing together
Checked that the iron core fitted - nice and snug - PERFECT!
Put a bit of high temperature tape around the light card and wound the coil. Originally it had 1150 turns of 28G wire but the closest I had to hand was 30G (very slightly thinner). I figured if I could squeeze 1200 turns on it would allow the relay to run cooler and perhaps not burn out as quickly??
Managed to fit 1200 turns nicely - only took about 10 minutes winding by hand. All info I could find suggested that this coil should read 14.2 ohms so I was pretty happy to get 26.9 figuring this should really take the pressure of the coil - if it was still strong enough to pull in????
Fitted to the machine
and tested it with my trusty 24V AC transformer - all good and another part of this project completed.