The only hassle was the thickness of the Nyon, I couldn't get around 2.7MM, it was 3mm only.
Boots - did you use 3mm sheet, if so, how did you thin it out (bloody stuff is damn hard)
If you have access to a thicknesser then that is the easiest way, just cut one long strip the width you want and send it through.
Ahhh get it. No thicknesser, but I'll do similar with a plunger router and a couple of guides. Perferct, thanks
