Author Topic: My Roller Disco restore  (Read 4051 times)

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Offline Mr Pinbologist

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My Roller Disco restore
« on: October 26, 2008, 12:07:13 PM »
Here are my restoration pics of my Roller Disco i bought in 2001 for $500. In working order (except for the sound board) but very faded. Look at the second pic, the two holes in the front were where a locking bar was mounted to keep would be thieves out, which i promptly removed. I filled these holes with automotive body filler later when i restored the game. The backglass had a few cracks in the art unfortunately, but it wasn't too bad. The playfield was in nice nick, having only a few wear spots where there was no mylar.

As i said the sound board was not working.. just making popping noises as scores were being made. The cpu chip was getting really hot, and after checking the voltages and finding them to be correct i made a few phonecalls and finally tracked down a good secondhand cpu chip from Bumper Action Amusements (thanks guys!!!) Fitting that saw the sound board working normally. 

It also had the usual connector issues (namely the mpu to driver connector... as any of you who own system 1 game would be all too familiar with!). Also i did all of the mandatory ground mods at the same time, and removed the battery from the mpu board and soldered on some wires to a remotely mounted battery pack.
I replaced the damaged pins and left the game as it was until mid 2004 when i decided to do a ground up restore.
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When i got the game home the backbox had metal straps screwed on holding it to the cab, (i transported the game with the head attached). On removing the backbox i found out why... look at the next pic, at some stage the backbox must've been torn from the cab!

To repair this i glued and screwed extra wood bracing underneath. i countersunk the screwholes and filled them with bodyfiller later while prepping the cab for paint.
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I tackled the backbox first, tracing the artwork with tracing paper before stripping the old paint with paint stripper and a scraper, then wiping it down witn methylated spirits and rags and letting it dry. Then i sanded it with 80 grit sandpaper and filled any dents with body filler. after the filler was dry i block sanded it again with 80 grit, followed by 220 grit and finally 400 grit before giving it a few coats of enamel white undercoat. when that had dried i lightly sanded it again with 400 before spraying on a few coats of yellow.

Next i did the black speckling using thinned black enamel paint and the toothbrush trick... dipping the brush in the thinned paint and flicking the bristles with my fingernail (i always test this first on cardboard!). I let this dry overnight.
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Next i made my stencils by taping the tracings onto sheets of white cardboard bought from the newsagents and cutting out the shapes with a hobby knife. I have to tape two and a half pieces of cardboard together to get the right size to a cabinet side, I use masking tape to do this and it works fine. I positioned the stencils onto the cab carefully and weighted them down with sockets and whatever else i could find to hold them flat. First i sprayed the fluoro pink, several light coats, allowing about 20 mins between coats, and letting it dry overnight before doing the black.
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Heres the finished backbox. Next i did the cabinet, doing all the same steps outlined above.
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And heres the finished cab and backbox... In my next post i'll go into some detail on the playfield restore etc.
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« Last Edit: October 26, 2008, 04:11:35 PM by mitch »

Offline Pinfan

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Re: My Roller Disco restore
« Reply #1 on: October 26, 2008, 01:20:42 PM »
Hey mitch,

you have a very envious guy behind the keyboard typing right now ! *%*  #.#

Roller Disco is on my want list, people ask me why and i can't explain, i just WANT it !!!  :D

Looks fantastic ! Great effort. I will be keeping my eyes peeled for any future updates..

Are the stencils re usable ?

A plea if they are: please don't throw your stencils away, i may need them one day, I may also know of some else who may need them...  ^^^
Some people have big HEADS !

Offline Mr Pinbologist

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Re: My Roller Disco restore
« Reply #2 on: October 26, 2008, 01:37:59 PM »
Next i took on the playfield. As i mentioned it was in fairly good nick, having been mylar covered from new. Only a couple of wear spots... just near the outhole and below the top left kickout hole.

 
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First i removed everything from the playfield surface, then removed the mylar by heating it with a paint stripper gun (on the LOW setting!) and SLOWLY pulling it up. Luckily only a few tiny spots of paint came up with the mylar that were easily touched up. I used Prepsol (automotive wax & grease remover), and rags to remove the mylar glue.. probably the most painful part of the job!

Next i did the touchups, using waterbased acrylic paint. The orange circles around the bumper areas i had to completely repaint, as i found this very difficult to match... it was just easier to repaint the whole areas. None of the colours were easy to match but they came out ok i think.. they look better than they do in these pics because of the camera flash. Next i covered the whole playfield with new mylar.

Using mylar rather than clearcoating playfields i've found it necessary to cut around the areas where the posts etc screw down... otherwise the mylar bubbles up anywhere anything is bolted down. Cutting around where posts etc are and removing the mylar where the posts sit prevents the mylar bubbling up.

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Next i turned over the playfield and repaired every lamp socket by removing them and soldereing the bases, cleaning out the insides with a 3/8' drill bit and soldering the connecting wire straight onto the middle pin rather than back onto the tag.
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And heres the finished and reassembled playfield... All of the metalwork... coin door siderails etc i polished up with Autosol metal polish. The chrome on the legs was ok so i polished them as well, though i might get them rechromed at a later date.
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The finished machine!!
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« Last Edit: October 26, 2008, 04:16:52 PM by mitch »

Offline Mr Pinbologist

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Re: My Roller Disco restore
« Reply #3 on: October 26, 2008, 01:48:55 PM »
Hey mitch,

you have a very envious guy behind the keyboard typing right now ! *%*  #.#

Roller Disco is on my want list, people ask me why and i can't explain, i just WANT it !!!  :D

Looks fantastic ! Great effort. I will be keeping my eyes peeled for any future updates..

Are the stencils re usable ?

A plea if they are: please don't throw your stencils away, i may need them one day, I may also know of some else who may need them...  ^^^

yepp the stencils are definitely reuseable. I've kept every set i've ever done. so long as they're stored flat they can be reused.

Offline Strangeways

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Re: My Roller Disco restore
« Reply #4 on: October 26, 2008, 01:53:01 PM »

Simply STUNNING !!

What a beautiful restore.  #*#

I'm VERY interested in the use of cardboard for the stencils. I use acetate sheets, and they are fairly easy to use. I want to try your method on one of my games. Was the cardboard called "poster board" - from an artshop ? Is it white on one side and brown on the other ?

Nice game - it must play like a dream...
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Offline Mr Pinbologist

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Re: My Roller Disco restore
« Reply #5 on: October 26, 2008, 02:06:18 PM »
Thanks heaps for the very positive comments! It's just plain white cardboard, (white on both sides) that can be bought in any newsagents for about $1.20 - $1.50 per sheet, it's pretty easy to cut with a exacto knife. It comes in different thicknesses too. I did see the posterboard you mentioned in Kmart here... seems to be slightly stiffer but i dont think the sheets were as quite as big as the cardboard i buy.

And yes the game plays beautifully! It's still one of my favourites of all of my games

Offline Creech

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Re: My Roller Disco restore
« Reply #6 on: October 26, 2008, 02:14:43 PM »
All I can say is WOW! Well done mitch.

I had my eye on one of these that Mark C was bringing in but alas it sold as soon as it got here. I can see why it went quickly.

Offline Strangeways

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Re: My Roller Disco restore
« Reply #7 on: October 26, 2008, 03:09:03 PM »
All I can say is WOW! Well done mitch.

I had my eye on one of these that Mark C was bringing in but alas it sold as soon as it got here. I can see why it went quickly.


I was sold the moment it was picked out of the container  %.%
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Offline Pinball Fixers

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Re: My Roller Disco restore
« Reply #8 on: October 26, 2008, 04:05:39 PM »
Man, that's awesome work! Great stuff Mitch  #*#

Offline Pinfan

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Re: My Roller Disco restore
« Reply #9 on: October 26, 2008, 04:42:15 PM »
All I can say is WOW! Well done mitch.

I had my eye on one of these that Mark C was bringing in but alas it sold as soon as it got here. I can see why it went quickly.


That makes 2 Creech !

I was in the same boat. As i was told it was immediately sold ! oh well...  #$#

Hey mitch,

you have a very envious guy behind the keyboard typing right now ! *%*  #.#

Roller Disco is on my want list, people ask me why and i can't explain, i just WANT it !!!  :D

Looks fantastic ! Great effort. I will be keeping my eyes peeled for any future updates..

Are the stencils re usable ?

A plea if they are: please don't throw your stencils away, i may need them one day, I may also know of some else who may need them...  ^^^

yepp the stencils are definitely reuseable. I've kept every set i've ever done. so long as they're stored flat they can be reused.

Thanks for the reply mitch.

Another thing i am curious about is how exactly did you solder the base of the lamp sockets ?

Did you need to sand the metal base to allow the solder to grab/stick ?

Btw you have a beautiful RD there !



Some people have big HEADS !

Offline Mr Pinbologist

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Re: My Roller Disco restore
« Reply #10 on: October 26, 2008, 10:47:32 PM »



Thanks for the reply mitch.

Another thing i am curious about is how exactly did you solder the base of the lamp sockets ?

Did you need to sand the metal base to allow the solder to grab/stick ?

Btw you have a beautiful RD there !






yes i cleaned up the metal base with a wire wheel in my dremel so the solder would stick. Same for the end pin where i soldered the wire back onto. These, along with cleaning out the inside of the socket will make the socket completely reliable... no more dim lamps!

And thanks again everyone for your positive comments ^^^

Offline ktm450

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Re: My Roller Disco restore
« Reply #11 on: October 27, 2008, 05:06:58 PM »
Nice work Mitch!  ^^^

Offline Pinfan

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Re: My Roller Disco restore
« Reply #12 on: October 29, 2008, 10:45:27 PM »

Thanks for clearing that up mitch !  ^^^
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Offline Wotto

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Re: My Roller Disco restore
« Reply #13 on: November 04, 2008, 07:06:25 PM »
Isnt it unreal to see many more people these days having a crack ( and doing outstandingly ) at restoring these old games - ESPECIALLY the cabinets. I have always felt the cabinets get ignored OR aleways hear that scratces and dents 'keep em more authentic' - to see these old machines like new again is really cool ( regardless of the title ! - sorry mate   %.% )

Congrats on this job.

DW Drums rule !

Offline Mr Pinbologist

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Re: My Roller Disco restore
« Reply #14 on: November 04, 2008, 10:51:47 PM »
LOL, thanks Wotto. ^^^ The restoration on this machine was done about four years ago... And seeing the awesome work of others, including your own excellent efforts, has inspired me to put up some of my own restrations for others to see!

More coming soon!!!
« Last Edit: November 04, 2008, 10:53:18 PM by mitch »