Author Topic: Replacement Zaccaria MPU 1B1165/2 - Unpopulated PCBs  (Read 2375 times)

0 Members and 6 Guests are viewing this topic.

Offline Homepin

  • Trade Count: (+15)
  • ******
  • Forum Posts:
  • Not a business - A Passion!
Replacement Zaccaria MPU 1B1165/2 - Unpopulated PCBs
« on: December 07, 2010, 07:47:26 PM »
Well - the sample board arrived from a very generous member and we have started to lay it out. It's very early days yet but we have got all the IC's in place and have discovered a few issues already to work through. Lots more to do......................I'll update the thread as we progress.



Replacement Pinball PCBs that remain faithful to the originals

Offline Pop Bumper Pete

  • Trade Count: (+4)
  • ******
  • Forum Posts:
  • Ballarat
Re: Replacement Zaccaria MPU 1B1165/2 - Unpopulated PCBs
« Reply #1 on: December 07, 2010, 08:21:29 PM »
So we will now be able to consider adding Zacs to our collections?

Coolies

Offline pinnies4me

  • Administrator
  • Trade Count: (+5)
  • *****
  • High Score Initials:
  • Forum Posts:
  • Victoria
Re: Replacement Zaccaria MPU 1B1165/2 - Unpopulated PCBs
« Reply #2 on: December 07, 2010, 09:57:47 PM »
Fantastic initiative, I'm sure the guys on the Zaccaria website will be all over this.
“If you wanna escape, go up to a pinball machine. There’s a magic button on the front that takes you to a world under the glass and makes the the rest of the universe disappear.”

Offline Strangeways

  • Pinball Restoration is my passion
  • Administrator
  • Trade Count: (+9)
  • *****
  • High Score Initials:
  • Forum Posts:
  • Melbourne
  • ABN 68 283 634 461
    • Ride The Boney Beast
Re: Replacement Zaccaria MPU 1B1165/2 - Unpopulated PCBs
« Reply #3 on: December 07, 2010, 10:18:10 PM »

I think Gavin likes you very much, Mike  %.% %.%

I've never owned a Zac..
Aussie Pinball - Proud to be Australia's Premier Pinball Forum

http://www.australianpinballrestorations.com.au/

http://www.rtbb.com.au/catalog/

We carry the largest range of NEW Ramps in Australia

Offline Mr Pinbologist

  • Trade Count: (+5)
  • ******
  • High Score Initials:
  • Forum Posts:
  • Wauchope NSW
Re: Replacement Zaccaria MPU 1B1165/2 - Unpopulated PCBs
« Reply #4 on: December 07, 2010, 10:22:18 PM »
does anyone REALLY know how to repair these SS Zacs??  ^&^ ^&^ ^&^

they're GREAT when they work but are absolute BASTARDS when they dont ^&^

sorry for that little outburst  *!@  its just that a mate of mine has two that have been nothing but trouble for both him AND me,
i will definitely be keeping an eye on this thread, could be the answer to my mate's problems (and mine coz IM the sucker who is stuck with working on them)  :lol
« Last Edit: December 07, 2010, 10:27:03 PM by Mr Pinbologist »

Offline Retropin

  • Trade Count: (+4)
  • ******
  • Forum Posts:
Re: Replacement Zaccaria MPU 1B1165/2 - Unpopulated PCBs
« Reply #5 on: December 07, 2010, 10:54:55 PM »
Problem with fixing a Zac is that pretty much everything is interelated. Its not like a WMS board where switch inputs are this little circuit and, BCD outputs this little area etc... a zac can have a problem with one output on a 74LSXXX and the resultant fault can be seen on almost everything else..... really plays with your head!

Offline Ric

  • Trade Count: (0)
  • ****
  • Forum Posts:
Re: Replacement Zaccaria MPU 1B1165/2 - Unpopulated PCBs
« Reply #6 on: December 08, 2010, 12:33:04 PM »
Dave Gersic is the only guy I know who really understands Zac's

Offline Homepin

  • Trade Count: (+15)
  • ******
  • Forum Posts:
  • Not a business - A Passion!
Re: Replacement Zaccaria MPU 1B1165/2 - Unpopulated PCBs
« Reply #7 on: December 08, 2010, 04:44:17 PM »
One of the IC types used on this board is a CA3081 which is practically impossible to find these days and there are seven of them on this board!

In reality this IC is made up of 7 pretty common transistors manufactured into a single IC package for ease of production assembly.

By replacing each of these IC's on this new board it can then be assembled using common transistors such as BC547's etc. This means the end user will need to install a total of 49 individual transistors but that is far better than trying to locate obsolete devices. It also makes fault finding in the future a lot easier.

You can see that IC26 has been replaced here with 7 transistors (ringed in white). Six more to go.........





Replacement Pinball PCBs that remain faithful to the originals

Offline humpalot

  • Trade Count: (0)
  • *****
  • Forum Posts:
  • NSW

Offline Homepin

  • Trade Count: (+15)
  • ******
  • Forum Posts:
  • Not a business - A Passion!
Re: Replacement Zaccaria MPU 1B1165/2 - Unpopulated PCBs
« Reply #9 on: December 08, 2010, 08:08:17 PM »
http://www.futurlec.com.au/test13.jsp?category=LinearOthers&category_title=Linear%20Others&main_menu=IC&sub_menu=ICLOTHERS

sell the CA3081N for $1.47

Love seeing some boards getting made  ^^^

I tried ordering CA3081's from Futurlec and the reply was "no stock"

Besides, it would be pretty foolish to make 100 new PCBs knowing that somehow - 700pcs of this chip will need to be found from somewhere to build them.

Even when you find someoe with stock they often only have a handful anyway......
« Last Edit: December 08, 2010, 08:15:10 PM by Homepin »
Replacement Pinball PCBs that remain faithful to the originals

Offline Skybeaux

  • Trade Count: (+13)
  • ****
  • Forum Posts:
  • Central Coast / Newcastle
Re: Replacement Zaccaria MPU 1B1165/2 - Unpopulated PCBs
« Reply #10 on: December 09, 2010, 08:54:52 AM »
Futurlec told me that they don't have any either , and they couldn't get them anymore.

I only have about 50 of the 3081's , they're also used on the early Bally driver boards which is what i use them for.

I think what your doing using the discrete transistors is a excellent idea!!

Offline bossgp

  • Trade Count: (0)
  • ***
  • Forum Posts:
  • Brisbane
Re: Replacement Zaccaria MPU 1B1165/2 - Unpopulated PCBs
« Reply #11 on: December 10, 2010, 02:17:25 PM »
Great idea, nice to see an interest , have only ever owned one Zaccaria and that was Magic Castle, never had an ounce of trouble with it while I owned it.

Offline 63wizz

  • Trade Count: (0)
  • ******
  • Forum Posts:
  • Tasmania
    • My Pinball Collection
Re: Replacement Zaccaria MPU 1B1165/2 - Unpopulated PCBs
« Reply #12 on: December 10, 2010, 05:15:18 PM »
One of the IC types used on this board is a CA3081 which is practically impossible to find these days and there are seven of them on this board!

In reality this IC is made up of 7 pretty common transistors manufactured into a single IC package for ease of production assembly.

By replacing each of these IC's on this new board it can then be assembled using common transistors such as BC547's etc. This means the end user will need to install a total of 49 individual transistors but that is far better than trying to locate obsolete devices. It also makes fault finding in the future a lot easier.

You can see that IC26 has been replaced here with 7 transistors (ringed in white). Six more to go.........








Maybe you could do a small mod board Mike to replace the CA3081 for people that need this chip but cant find it.

ian

Offline Homepin

  • Trade Count: (+15)
  • ******
  • Forum Posts:
  • Not a business - A Passion!
Re: Replacement Zaccaria MPU 1B1165/2 - Unpopulated PCBs
« Reply #13 on: December 10, 2010, 05:44:49 PM »
One of the IC types used on this board is a CA3081 which is practically impossible to find these days and there are seven of them on this board!

In reality this IC is made up of 7 pretty common transistors manufactured into a single IC package for ease of production assembly.

By replacing each of these IC's on this new board it can then be assembled using common transistors such as BC547's etc. This means the end user will need to install a total of 49 individual transistors but that is far better than trying to locate obsolete devices. It also makes fault finding in the future a lot easier.

You can see that IC26 has been replaced here with 7 transistors (ringed in white). Six more to go.........



We did investigate that concept but dismissed it because there are seven of these chips on the board. To hang seven 'daughter boards' off the mainboard is simply asking for unreliability issues. At the end of the day they are simply BC547 transistors anyway so it's not really a problem.

The bottom line is that we may end up having to supply the parts to build the majority of these blank boards and it will be impossible for us to find 700 of these chips - BC547's are available anywhere and are dirt cheap!

This is just one of the changes we feel must be made for this project to be worthwhile in order to keep these machines going.






Maybe you could do a small mod board Mike to replace the CA3081 for people that need this chip but cant find it.

ian
Replacement Pinball PCBs that remain faithful to the originals

Offline 63wizz

  • Trade Count: (0)
  • ******
  • Forum Posts:
  • Tasmania
    • My Pinball Collection
Re: Replacement Zaccaria MPU 1B1165/2 - Unpopulated PCBs
« Reply #14 on: December 10, 2010, 09:47:03 PM »
Cool Mike, didn't realize there was 7 chips to replace.

Ian