Thanks Marty appreciate your effort. I agree with the stop being on an angle causing the flipper to bind. I had this initially. But after insert the large tapered spring that was on my initial flipper setup it helped seat the rod and coil stop nicely and enabled me to easily put in the coil stop screws (these were difficult prior to installing spring)
I've got to be careful here as I only have one fuse left (again) but I think holding the flipper on will cause it to blow. If I flip a fews times, I will see the fuse glow quickly and eventually weaken and blow on a flip. I felt the coil and it seemed warmer than the other but not too hot to touch. I can keep my hand on it for awhile.
The lug is seated good, sleeve is perfect and have put the large spring on the rod re: your last picture, that area. I think my wiring is ok as I connected one by one while old coil still on machine.
What do you think, back to issues with the EOS?